Tech Pack Checklist for Apparel Suppliers: Measurements, BOM, and QC Notes
The Factory Problem: A Mockup Does Not Tell Us How to Cut
A buyer may send a clean front-and-back mockup and think the factory has enough information. In our experience, that is where many sample delays start. The mockup shows visual intent. It does not tell the pattern room where to measure, how much shrinkage to allow, whether the chest value is before-wash or after-wash, or which trim version belongs in the sample.
A tech pack should separate visual preference from production instruction. That separation matters because cutting, sewing, decoration, finishing, and packing teams read different parts of the file. When all notes sit in one loose comment box, the sample maker has to decide what is mandatory and what is only a design idea. That is risky.
Measurement Table: Define the Point, Size, Tolerance, and Wash State
The measurement table is the first section we check. It should not only list S, M, L, and XL values. It should define where each value is measured, what tolerance is acceptable, and whether the numbers are before-wash or after-wash. A chest width value without a measuring position can shift by 1-2cm between pattern rooms.
| Measurement Field | What the Supplier Needs | Why It Matters |
|---|---|---|
| Chest width | Point-to-point position, sample size, tolerance | Prevents pattern room interpretation gaps |
| Body length | Measure from HPS or collar seam, before or after wash | Avoids length drift after finishing |
| Sleeve length | Start point, cuff style, tolerance | Controls fit across sizes |
| Neck rib | Rib width, stretch, recovery target | Prevents loose collars after wash |
| Decoration placement | Distance from seam or center line | Avoids print or embroidery placement disputes |
For blank apparel, size tolerance should connect to fabric behavior. A 230gsm cotton T-shirt, a pique polo, and a fleece hoodie do not move the same way through washing and finishing. We typically ask buyers to treat measurement tolerance and shrinkage allowance as one decision, not two separate notes.
BOM: Turn Fabric, Trim, Label, and Packing Choices into One Version
The BOM, or bill of materials, is where many quotes become unstable. A note like 'heavy cotton' is too loose. The factory needs composition, GSM target, yarn or knit structure if relevant, hand-feel target, rib spec, label placement, packaging method, and decoration file version. Without that, the supplier prices a risk buffer instead of real production cost.
- Fabric: composition, GSM, knit structure, color reference, finish, shrinkage target
- Trim: rib, drawcord, zipper, button, snap, woven label, heat-transfer label
- Decoration: print or embroidery method, artwork file version, Pantone or TPX reference, placement
- Packing: folding method, polybag or no polybag, carton quantity, hangtag, barcode sticker
- Compliance: care label wording, fiber content, country labeling, buyer-specific documentation
A BOM also keeps revisions under control. If the buyer changes the fabric after sample approval, the BOM version should change too. The same applies to label position, decoration size, color reference, or packing rule. Otherwise the sample room, sales team, and bulk production team may work from different assumptions.
QC Notes: Write the Acceptance Rule Before the Sample Is Approved
QC notes should be written before the sample is approved, not after a shipment has problems. For apparel suppliers, useful QC notes include size tolerance, shrinkage allowance, color difference limit, decoration placement tolerance, seam and stitch checks, and packing accuracy. This is where the buyer tells the factory what passing work looks like.
| QC Area | Practical Note to Include | Factory Use |
|---|---|---|
| Size tolerance | +/- range by measurement point | Guides inline and final inspection |
| Shrinkage | Wash method and acceptable change | Connects fabric finishing to fit |
| Color | Pantone/TPX or lab-dip reference, Delta E limit if used | Controls batch approval |
| Decoration | Placement tolerance and wash-care limit | Reduces print or embroidery disputes |
| Packing | Fold, bag, carton, barcode, ratio | Prevents warehouse receiving issues |
In practice, approving a sample by photo only is rarely enough for bulk production. Photos help confirm appearance, but they do not verify shrinkage, rib recovery, print adhesion, carton ratio, or measurement tolerance. A physical sample with written QC notes gives both sides a shared reference.
Artwork and Decoration Notes: Do Not Leave Placement to Guesswork
Decoration details belong in the tech pack because printing and fabric decisions are linked. DTG, screen printing, DTF, embroidery, garment wash, and heat transfer each change fabric preparation, tolerance, and cost. A supplier cannot price accurately if the artwork file, placement, size, color, and application method are still moving.
- Send vector artwork when possible, especially for screen printing or embroidery setup.
- State placement from a seam or center line, not only from a product photo.
- Confirm print size by garment size if the same design runs across S to XXL.
- Mark wash limitations when the garment uses vintage wash, pigment dye, or garment dye.
- Lock the file version before sample cutting and again before bulk production.
We have seen buyers approve a print scale on a medium sample, then feel surprised when the same artwork looks different on XXL. The factory can manage this, but only if the tech pack says whether the print size scales by garment size or stays fixed across the size run.
Supplier RFQ Checklist: What to Send Before Asking for a Quote
A useful RFQ is short but complete. You do not need a perfect 40-page document for every order. You do need enough production information for the supplier to price the real garment, not a guessed version of it. For most blank apparel projects, the checklist below is enough to start a serious quote.
- Target product type, such as T-shirt, polo, hoodie, sweatshirt, shorts, or sweatpants
- Expected order quantity by design, colorway, and size ratio
- Fabric composition, GSM target, hand-feel target, and color reference
- Measurement table with tolerance and sample size
- BOM with trims, labels, hangtags, packing, and carton rules
- Decoration method, artwork file, placement, color reference, and wash-care limit
- Sample approval rule, QC tolerance, delivery market, and preferred shipping term
At YTTWEAR, MOQ starts from 50 pieces per design/colorway. Larger or repeat orders usually get sharper unit pricing, but even a small first order can move faster when the tech pack is clear. The better your handoff, the less the factory has to price uncertainty.
Common Tech Pack Mistakes That Slow Down Sampling
- Sending only a mockup image and expecting the supplier to infer measurements, GSM, labels, packing, and QC tolerance.
- Changing fabric after sample approval without updating the BOM and measurement table.
- Using design language instead of factory language, such as 'premium feel' without fabric weight, composition, or finish.
- Approving by photo only when shrinkage, size tolerance, and decoration adhesion need physical checks.
- Leaving packing until the end, then finding the carton ratio or barcode process does not match warehouse needs.
FAQ: Tech Packs for Apparel Suppliers
YTTWEAR is a China-based B2B blank apparel supplier offering T-shirts, polos, hoodies, sweatshirts, sweatpants, shorts, and custom apparel support for brands, wholesalers, print shops, and uniform buyers.